Vario Grease stands out in the industry with its expertise in special greases, offering tailored solutions to meet customers’ unique needs. The company’s advanced laboratory infrastructure is critical to its R&D and innovation efforts. Recently celebrating its 5th anniversary, Vario Grease took significant strides towards institutionalization and global competitiveness by joining ELGI and NLGI. Through its membership in the Quality Association (KalDer), the company reaffirmed its commitment to maintaining high-quality standards across all production and business processes.
With a production capacity increased to 7,000 tons, Vario Grease boasts a state-of-the-art laboratory within its facilities. This modern laboratory is equipped with advanced machinery and devices, enabling the company to conduct comprehensive testing and analysis. Vario Grease is at the forefront of the industry, driven by its robust R&D and innovation initiatives.
General Manager Tayfun Yılmaz highlighted the importance of the company’s laboratory and R&D investments: “In addition to increasing our production capacity, we have strengthened our laboratory infrastructure. By utilizing cutting-edge technology and sophisticated test equipment, we have developed more precise and performance-oriented grease solutions. These investments have enhanced our competitive edge, enabling us to provide faster and higher-quality services to our customers. Our goal is to solidify our leadership in the sector by continually advancing our technological capabilities.”
Tayfun Yılmaz emphasized the significance of quality control and performance analyses in grease production, highlighting the pivotal role of Vario Grease’s laboratory:
“Greases today are crucial components that provide high efficiency and long-lasting performance across a wide range of applications, from industrial machinery to the automotive sector. Therefore, the importance of quality control and performance analyses conducted at every stage of grease production is escalating. Our state-of-the-art grease analysis laboratory ensures the quality and performance of our products through meticulous tests carried out at each phase, from raw material intake to the final product.
Raw Material Input and Initial Analyses
Before commencing production, our laboratory meticulously performs quality control on all raw materials used. The meticulous selection of raw materials significantly influences the performance of the final product. In our laboratory, quality conformity analyses of raw materials are conducted in accordance with ISO, ASTM, and TS standards. Only materials that meet the required quality standards are approved for production. This initial stage is crucial for ensuring the durability and efficiency of the grease.
Intermediate Controls During Production
Our laboratory continuously monitors the quality of the grease throughout the production process. Samples are taken at each step in the production line, undergoing rigorous analytical tests. These tests encompass control analyses, including the microstructure of the grease, acid-base balance, and neutralization number. Any deviations detected prompt immediate corrective actions to ensure the production process remains on track. This proactive monitoring prevents quality losses and ensures that only fault-free products reach the market.
Post-Production Performance Tests
After production is complete, performance tests on the final product are critical in determining its suitability for its intended use. In our laboratory, we conduct detailed tests on performance parameters such as water resistance, pressure resistance, anti-wear properties, oil separation, corrosion resistance, mechanical stability, and low and high temperature resistance. These comprehensive tests ensure that the product will demonstrate high performance even during prolonged use.
Early Detection of Defects and Continuous Improvement
Our laboratory goes beyond merely detecting defects in the production process; it also implements necessary corrective measures to prevent recurrence. Each analysis yields valuable data that helps enhance the production process. This continuous monitoring and feedback loop significantly contributes to our quality management system. Our primary goals include continuously improving grease quality, maximizing customer satisfaction, and ensuring compliance with industrial standards.
Outcome: Quality Production and Customer Satisfaction
Our grease analysis laboratory guarantees quality at every stage of the production process, minimizing production errors and optimizing the performance of the final product. The analysis results ensure that each grease meets industrial standards, offering durability and efficiency. Through continuous improvement, our laboratory solidifies our sector leadership by providing high-quality, long-lasting, and reliable greases to our customers.”
